RCF Board DB 2012

Temperature Grade

1100℃ (2012℉)

Chemistry

Alumina, Silica

CCEWOOL® Ceramic Fiber Board DB can be used as a backing board for industrial furnace backing, wall lining, and liner materials.

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CCEWOOL® RCF Board DB 2012

CCEWOOL® Ceramic Fiber Board DB 2012 is a refractory ceramic fiber backboard made primarily from alumina-silica fiber , natural refractory materials, and a small amount of organic binders. It is processed using a fully automated continuous production line. The product has a high fiber content and features characteristics such as high-temperature resistance, lightweight, and thermal shock resistance. 

CCEWOOL® Ceramic Fiber Board DB 2012 can be used in various applications, including industrial kiln and furnace lining, wall lining, lining materials, insulation for electric heating furnaces, ceramic shuttle kilns, tunnel kilns, and roller kilns, providing strong support for energy saving, consumption reduction, high quality, and high yield in kilns.

Benefits

  • Ultra-Low Shot Content

    Shot content is a crucial factor in determining the thermal conductivity of fibers. Using a unique shot removal process, our fibers achieve ultra-low shot content, demonstrating excellent thermal performance with low thermal conductivity and superior insulation properties in continuous high-temperature environments.

  • Minimal Shrinkage Rate

    Strict control of harmful impurities is essential for reducing thermal shrinkage and enhancing heat resistance. Through rigorous raw material management, we reduce impurity content to below 1%, ensuring low thermal shrinkage and high heat resistance in our fiber boards.

  • Strongest compressive strength

    Compressive strength refers to the fiber board's ability to resist breaking under pressure. Using a fully automatic drying system, the drying process is faster and more thorough, achieving deep drying in 2 hours with uniform results. This ensures the product has superior compressive strength.

  • Lowest Thermal Conductivity

    Through strict quality control and high-standard production processes, CCEWOOL® minimizes shot content and meticulously controls bulk density, achieving the lowest thermal conductivity. This provides customers with exceptional insulation performance and more efficient energy-saving solutions.

Features of Ceramic Fiber Board DB 2012

  • Low heat capacity, low thermal conductivity

    The board has minimal ability to store heat and effectively reduces heat transfer, providing excellent thermal insulation.

  • High compressive strength

    CCEWOOL® Ceramic Fiber Board DB 2012 exhibits strong resistance to compressive forces, maintaining structural integrity under pressure.

  • Non-brittle material, good elasticity

    The board is not prone to breaking or shattering and possesses good elasticity, allowing it to withstand mechanical stress without damage.

  • Accurate sizes and good flatness

    CCEWOOL® Ceramic Fiber Board DB 2012 is manufactured to precise dimensions with a smooth, flat surface, ensuring consistency and ease of installation.

  • Easily molded or cut, easy to install

    The board is simple to shape or cut using standard tools, facilitating customization and straightforward installation.

  • Continuous production, even fiber distribution and stable performance

    It is produced in a continuous process, ensuring uniform fiber distribution and consistent performance characteristics.

  • Excellent thermal stability and thermal shock resistance

    The board demonstrates outstanding stability when exposed to high temperatures and resists damage from rapid temperature changes, ensuring long-term reliability in thermal cycling conditions.

Application of Ceramic Fiber Board DB 2012

Comprehensive Backing and Insulation Solutions for High-Temperature Kilns

Backing insulation for kilns in the cement and building materials industry;
Backing insulation for various kilns in the ceramics industry;
Backing, wall lining, and insulation for kilns in the petrochemical and metallurgical industries;
Wall lining and backing insulation for glass kilns;
Backing insulation for heat treatment kilns;
Refractory brick backing for aluminum reduction cells in aluminum plants;
Wall lining and backing materials for high-temperature reactors and heating equipment.

Specifications & Sizes

CCEWOOL® RCF Board DB 2012

Classification temperature 1100℃(2012℉)
Operation Temp(℃)(℉) 950℃ (1742℉)
Permanent Linear Change on Heating (%)
        ®950C,24hrs 4
       ®1200C,24hrs -
       ®1300C,24hrs -
       ®1350C,24hrs -
Thermal Conductivity (w/m.k)
               600℃ 0.13
               800℃ 0.2
              1000℃ -
Rupture Strength (Mpa)
     Thickness≤25mm 0.5
     Thickness>25mm 0.2
Chemical Composition (%)
Al2O3 ≥43
SiO2 ≥52
ZrO2 -
Package Carton box or pallet

CCEWOOL® RCF Board DB 2012

Thickness (mm) 20.25.50.80.100
Size (mm) 1200×1000 or customized size

CCEWOOL® RCF Board DB 2012

Thickness (in) 4/5”,1”,2”,3”,4”
Size (in) 47”×40” or customized size

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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