PCW Blanket 2912

Temperature Grade

1600℃(2912℉)

Chemistry

Alumina, Silica

The CCEWOOL® Polycrystalline Fiber Blanket 2912 is more resistant to acids and alkalis than traditional fiber blankets and offers superior thermal insulation.

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CCEWOOL® PCW Blanket 2912

CCEWOOL® Polycrystalline Wool Fiber Blanket 2912 is an ideal choice for high-temperature and chemically corrosive applications.

CCEWOOL® Polycrystalline Wool Fiber Blanket 2912 is produced using sol-gel technology to create fibers of specific dimensions, which are then formed into blankets through a double-sided needling process. The product exhibits excellent strength and flexibility. It is a refractory fiber that exists in the form of mullite crystal phases and maintains its outstanding dimensional stability and elasticity even at high temperatures. The introduction of polycrystalline fiber blankets has effectively filled the gap in the field of fibers for long-term use at temperatures ranging from 1350°C (2462℉) to 1500°C (2732℉).

Polycrystalline fiber blankets are more resistant to acids and alkalis than refractory ceramic fibers and perform exceptionally well in high-temperature environments subjected to oxidation, reduction, and chemical corrosion.

CCEWOOL® Polycrystalline Wool Fiber Blanket 2912 is virtually free of shot, resulting in extremely low thermal conductivity and excellent thermal insulation properties.

Benefits

  • Sol-Gel Technology with 73% Alumina Content

    Produced using advanced sol-gel technology, with alumina content reaching 73%, ensuring high purity and stability.

  • Temperature Resistance up to 1600°C with Minimal Shrinkage

    Retains its original toughness, strength, and soft fiber structure even during prolonged use at temperatures as high as 1600°C, with minimal shrinkage and reliable performance.

  • Extremely Low Slag Ball Content for Lower Thermal Conductivity

    Virtually free of slag balls, the fibers are highly pure with extremely low thermal conductivity, providing exceptional insulation performance.

  • Ideal for Acid, Alkali, and High-Temperature Environments

    Performs exceptionally in oxidative, reductive, and chemically corrosive high-temperature environments, making it the ideal solution for high-temperature chemical applications.

Features of PCW Blanket 2912

  • Minimal Impurities with High Purity and White Appearance

    Made from high-purity raw materials with almost no impurities, ensuring premium quality.

  • Exceptional High-Temperature Resistance and Stability

    Performs reliably under extreme heat with excellent stability.

  • Ultra-Low Thermal Conductivity and Minimal Shrinkage

    Minimizes heat transfer, ensuring efficient thermal insulation.

  • Stable Chemical Properties with Strong Corrosion Resistance

    Resistant to chemicals, ensuring durability in harsh environments.

  • Uniform Fiber Diameter and High Tensile Strength

    Consistent fiber structure provides strength and long-lasting performance.

  • Outstanding Thermal Stability and Shock Resistance

    Handles rapid temperature changes without cracking or losing strength.

  • Excellent Chemical Stability

    Withstands rapid temperature changes without cracking or damage.

  • High Tensile Strength

    Durable and resists tearing, even under stress.

  • Low Thermal Conductivity

    Minimizes heat transfer, ensuring high energy efficiency.

  • Low Heat Capacity

    Stores minimal heat, allowing quick temperature changes.

  • High Thermal Reflectance

    Reflects radiant heat effectively, improving insulation performance.

  • Excellent Thermal Strength

    Maintains strong performance under high-temperature conditions.

Application of PCW Blanket 2912

Highly efficient energy-saving solutions

Hot surface lining insulation of high temperature industrial furnace;
Wrapping of burner block;
Expansion joint;
High temperature gasket in smelting furnace;
Insulation of boilers, tanks, and furnaces in the power generation industry;
Insulation of engines, mufflers, and exhaust systems in the automotive industry;
Insulation for the shipbuilding industry, ships, and oil drilling platforms;
New energy industry, battery fireproof covers, etc.

Specifications & Sizes

CCEWOOL® PCW Blanket 2912

Classification Temperature(℃)(℉) 1600℃(2912℉)
Continuous Temperature Use Limit (℃)(℉) 1500℃(2732℉)
Chemical Composition (%)
Al2O3% 71-73
SiO2% 27-29
Leachable Chlorides Trace
Color White
Density (kg/m3) 96/1286,8lb/ft3
Tensile Strength(kPa) ≥80
Permanent Linear Shrinkage (%) 1400℃ x24h<1.0
Thermal Conductivity (W/m-K)
400℃ 0.09
600℃ 0.16
800℃ 0.22
1000℃ 0.28
1200℃ 0.36
1400℃ 0.45

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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