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Applications

RCF Board DB 2012

Temperature Grade

1100℃ (2012℉)

Chemistry

Alumina, Silica

CCEWOOL® Ceramic Fiber Board DB can be used as a backing board for industrial furnace backing, wall lining, and liner materials.

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CCEWOOL® RCF Board DB 2012

CCEWOOL® Ceramic Fiber Board DB 2012 is a refractory ceramic fiber backboard made primarily from alumina-silica fiber , natural refractory materials, and a small amount of organic binders. It is processed using a fully automated continuous production line. The product has a high fiber content and features characteristics such as high-temperature resistance, lightweight, and thermal shock resistance. 

CCEWOOL® Ceramic Fiber Board DB 2012 can be used in various applications, including industrial kiln and furnace lining, wall lining, lining materials, insulation for electric heating furnaces, ceramic shuttle kilns, tunnel kilns, and roller kilns, providing strong support for energy saving, consumption reduction, high quality, and high yield in kilns.

Benefits

  • The Ideal Choice for Kiln Backing

    Widely used for backing and wall lining in industrial kilns, this fiber board provides exceptional insulation, aiding in energy savings and efficient production.

  • Fully Automated Production for Enhanced Precision and Stability

    With fully automated CNC production equipment, our ceramic fiber boards boast greater stability, flatness, and dimensional accuracy than those made through traditional vacuum forming, ensuring superior product performance.

  • Efficient Drying for Consistent Quality

    Our fully automated drying system completes thorough and uniform drying within 2 hours, ensuring compressive and flexural strengths above 0.3 MPa, further enhancing product quality and durability.

  • Precision Cutting with Zero Tolerance

    Using fully automated CNC machinery, we can cut boards to meet specific dimensions and shapes, achieving nearly zero dimensional error to satisfy high-precision application requirements.

Features of Ceramic Fiber Board DB 2012

  • Low heat capacity, low thermal conductivity

    The board has minimal ability to store heat and effectively reduces heat transfer, providing excellent thermal insulation.

  • High compressive strength

    CCEWOOL® Ceramic Fiber Board DB 2012 exhibits strong resistance to compressive forces, maintaining structural integrity under pressure.

  • Non-brittle material, good elasticity

    The board is not prone to breaking or shattering and possesses good elasticity, allowing it to withstand mechanical stress without damage.

  • Accurate sizes and good flatness

    CCEWOOL® Ceramic Fiber Board DB 2012 is manufactured to precise dimensions with a smooth, flat surface, ensuring consistency and ease of installation.

  • Easily molded or cut, easy to install

    The board is simple to shape or cut using standard tools, facilitating customization and straightforward installation.

  • Continuous production, even fiber distribution and stable performance

    It is produced in a continuous process, ensuring uniform fiber distribution and consistent performance characteristics.

  • Excellent thermal stability and thermal shock resistance

    The board demonstrates outstanding stability when exposed to high temperatures and resists damage from rapid temperature changes, ensuring long-term reliability in thermal cycling conditions.

Application of Ceramic Fiber Board DB 2012

Comprehensive Backing and Insulation Solutions for High-Temperature Kilns

Backing insulation for kilns in the cement and building materials industry;
Backing insulation for various kilns in the ceramics industry;
Backing, wall lining, and insulation for kilns in the petrochemical and metallurgical industries;
Wall lining and backing insulation for glass kilns;
Backing insulation for heat treatment kilns;
Refractory brick backing for aluminum reduction cells in aluminum plants;
Wall lining and backing materials for high-temperature reactors and heating equipment.

Specifications & Sizes

CCEWOOL® Ceramic Fiber Board DB
Classification Temperature 1100℃(2012℉)
Operation Temperature 950℃ (1742℉)
Color White
Loss of lgnition (%) ≤7
Permanent Linear Shrinkage (%) 950℃x24h≤2.0
Modules of Rupture (MPa) ≥0.3
Compressive Strength (MPa,10% relative deformation)
        220kg/m3 ≥0.1
        300kg/m3 ≥0.2
Thermal Conductivity (w/m.k)
800℃ ≤0.116
1000℃ ≤0.135
Chemical Composition (%)
Al2O3 ≥43
SiO2 ≥52
ZrO2 -
Package Carton box or pallet

CCEWOOL® RCF Board DB 2012
Thickness (mm) 20.25.50.80.100
Size (mm) 1200×1000 or customized size

CCEWOOL® RCF Board DB 2012
Thickness (in) 4/5”,1”,2”,3”,4”
Size (in) 47”×40” or customized size

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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    Warehouse Direct Sales

    Our warehouses located in Charlotte, USA, and Toronto, Canada, are well-equipped with ample stock, enabling us to offer efficient and convenient delivery options to our customers throughout North America

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