PCW Board 2912

Temperature Grade

1600℃(2912℉)

Chemistry

Alumina, Silica

CCEWOOL® Polycrystalline Wool Fiber Board 2912 offers superior thermal stability and high insulation capacity compared to ceramic fiber boards, especially at extremely high working temperatures, helping to reduce energy costs and cycle time.

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CCEWOOL® PCW Board 2912

CCEWOOL® Polycrystalline Wool Fiber Board 2912 is manufactured in a wet forming process using CCEWOOL® Polycrystalline fiber bulk and binders. This product is designed for various applications that require excellent stability and high temperature resistance. It has excellent insulation performance and unparalleled heat resistance, wear resistance, and chemical erosion resistance.

CCEWOOL® Polycrystalline Wool Fiber Board 2912 has superior thermal stability and insulation performance compared with refractory ceramic fiber board at extremely high working temperatures, which can reduce energy costs and enhance efficiency. 

CCEWOOL® Polycrystalline Wool Fiber Board 2912 has higher rigidity and fracture resistance compared to refractory ceramic fiber board, making it very suitable for applications where sag resistance is critical.

We offer standard sizes and shapes required in the market. We also make customized sizes as per your specific application.

Benefits

  • Ultra-Low Shot Content

    Shot content is a crucial factor in determining the thermal conductivity of fibers. Using a unique shot removal process, our fibers achieve ultra-low shot content, demonstrating excellent thermal performance with low thermal conductivity and superior insulation properties in continuous high-temperature environments.

  • Minimal Shrinkage Rate

    Strict control of harmful impurities is essential for reducing thermal shrinkage and enhancing heat resistance. Through rigorous raw material management, we reduce impurity content to below 1%, ensuring low thermal shrinkage and high heat resistance in our fiber boards.

  • Strongest compressive strength

    Compressive strength refers to the fiber board's ability to resist breaking under pressure. Using a fully automatic drying system, the drying process is faster and more thorough, achieving deep drying in 2 hours with uniform results. This ensures the product has superior compressive strength.

  • Lowest Thermal Conductivity

    Through strict quality control and high-standard production processes, CCEWOOL® minimizes shot content and meticulously controls bulk density, achieving the lowest thermal conductivity. This provides customers with exceptional insulation performance and more efficient energy-saving solutions.

Features of Polycrystalline Wool Fiber Board 2912

  • High rigidity and lightweight

    CCEWOOL® PCW Board 2912 offers high rigidity, providing strong support and durability while maintaining a lightweight profile. This feature is advantageous for reducing overall structural load in various industrial and commercial applications.

  • Resistance to particle and hot gas erosion

    The board exhibits excellent resistance to erosion caused by particles and hot gases, maintaining integrity and performance reliability in harsh industrial environments where abrasive or corrosive substances are present.

  • High strength

    CCEWOOL® PCW Board 2912 features high strength, making it suitable for applications that demand robust structural support and durability under mechanical loads and stress.

  • High temperature resistance

    The board exhibits high temperature resistance, maintaining structural integrity and performance consistency even when exposed to extreme heat, ensuring reliability in applications requiring thermal stability.

  • Low thermal conductivity and low heat capacity

    CCEWOOL® PCW Board 2912 features low thermal conductivity and low heat capacity, effectively reducing heat transfer through the material. This property helps optimize energy efficiency by minimizing heat loss and enhancing thermal insulation performance.

  • Highly resistant to thermal shock

    The board demonstrates exceptional resistance to thermal shock, allowing it to endure rapid temperature fluctuations without experiencing thermal cracking or degradation, ensuring long-term performance reliability in dynamic thermal environments.

Application of Polycrystalline Wool Fiber Board 2912

Comprehensive High-Temperature Insulation Solutions for Industrial and Aerospace Applications

High temperature laboratory; High temperature furnaces and kilns; Aerospace Industry; Spare insulation layer for dense refractory lining; Expansion joint; Hot surface lining of furnace; Alternative insulation materials for amorphous refractory materials and brick refractory materials; Ladle lining and cover; Aluminum groove liner and special shapes; Riser sleeve, tapping cone, and hot top; Combustion chamber of boiler and heater; Hot gas pipeline, flue, and chimney lining; Heat treated insulation; Rounded ceramic tiles; Burner block; Thermal insulation for glass regenerators, tank sides, end walls, and port necks; Backup insulation for ladle, tundish, and torpedo car.

Specifications & Sizes

CCEWOOL® PCW Board 2912

Description PCW1400 Board PCW1450 Board PCW1600 LD Board PCW1600 HD Board
Classification Temperature (℃) 1600(2912℉) 1600(2912℉) 1700(3092℉) 1700(3092℉)
Continuous Temperature Use Limit (℃) 1400(2552℉) 1450(2642℉) 1600(2912℉) 1600(2912℉)
Chemical Composition (%)
AlO 60 62 70 70
Al,O,+SiO 98 98 98.5 98.5
Color White White White White
Density  (kg/m³)(lb/ft³) 300 300 250 400
Modules of Rupture(MPa) ≥0.3 ≥0.3 ≥0.3 ≥0.3
Compressive Strength 0.25 0.25 0.15 0.3
(MPa,10% relative deformation)
Loss of lanition (%%)  ≤8  ≤8  ≤8  ≤8
Permanent Linear Shrinkage (%) 1400℃ x 24h ≤2.0 1450℃ x 24h ≤2.0 1600℃ x 24h ≤1.5 1600℃ x 24h ≤1.5
Thermal Conductivity (W/m-K)
400℃ 0.08 0.08 0.08 0.08
600℃ 0.1 0.1 0.12 0.09
800℃ 0.13 0.13 0.14 0.12
1000℃ 0.16 0.15 0.17 0.15
1200℃ 0.19 0.19 0.2 0.19

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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    North American
    Warehouse Direct Sales

    Our warehouses located in Charlotte, USA, and Toronto, Canada, are well-equipped with ample stock, enabling us to offer efficient and convenient delivery options to our customers throughout North America