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Applications

RCF Module

Temperature Grade

1100℃ (2012℉), 1260℃ (2300℉), 1400℃ (2550℉), 1430℃ (2600℉)

Chemistry

Alumina, Silica

CCEWOOL® Ceramic Fiber Module is resistant to high temperatures and has high strength, making it ideal for insulation and heat preservation under extreme high-temperature conditions.

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CCEWOOL® RCF Module

CCEWOOL® Ceramic Fiber Module is made from spun refractory ceramic fiber blanket, mechanically processed, and produced according to customer drawings. The product is pure white in color, with uniform dimensions, and can be directly fastened to the steel plate anchor pins on the industrial kiln shell, providing excellent fire resistance and insulation, thereby improving the overall refractory insulation of the kiln. 

We can design and manufacture modules and shaped modules of corresponding specifications for customers based on the kiln type and specifications, and we can also produce modules of various specifications based on customer-provided drawings.

Benefits

  • Spun Ceramic Fiber Blanket Processing, Customized to Client Requirements

    This product uses spun ceramic fiber blankets, precisely machined and custom-produced according to client drawings to meet specific application needs.

  • Precision Design, Directly Fixed to Kiln Anchors

    The product is dimensionally precise and can be directly fixed to anchor studs on the steel shell of industrial kilns, providing excellent fire resistance and insulation, enhancing the overall thermal efficiency of the kiln.

  • Modular Design, Flexible for Various Furnace Types

    The product can be customized to different furnace types and specifications, creating tailored modules that ensure a perfect fit with the equipment.

  • Custom Shaped Modules to Meet Special Requirements

    In addition to standard modules, we also offer custom-shaped modules designed to meet unique client needs, providing optimal solutions for complex operating conditions.

Features of Ceramic Fiber Module

  • Excellent Chemical and Thermal Stability

    CCEWOOL® RCF Module offers outstanding chemical and thermal stability, ensuring reliable performance and longevity even in harsh environments.

  • Low Thermal Conductivity and Capacity

    The module features low thermal conductivity and low thermal capacity, which enhances its insulation efficiency and reduces heat transfer, resulting in significant energy savings.

  • Versatile Arrangement Support

    Supporting both soldiers-march-based and assembly-based arrangements with various forms of anchors in the back of the module, it provides flexibility in installation methods.

  • Gap-Free Installation

    After unbinding, the module compresses in different directions to eliminate gaps, ensuring a continuous and effective insulation layer.

  • Resistance to Mechanical Forces

    The elastic fiber blanket resists external mechanical forces, maintaining its integrity and insulation performance even under stress.

  • Compensates for Furnace Shell Deformation

    The elasticity of the fiber blanket compensates for any deformation of the furnace shell, preventing gaps between modules and ensuring consistent insulation.

  • Lightweight and Low Heat Absorption

    The module is lightweight and absorbs less heat, making it an efficient insulation material that is easy to handle and install.

  • Strong Energy-Saving Effects

    Its low thermal conductivity provides strong energy-saving effects, reducing energy consumption and improving overall efficiency.

  • Thermal Shock Resistance

    The module can withstand any thermal shock, ensuring durability and reliability in fluctuating temperature environments.

  • No Drying or Curing Required

    The lining requires no drying or curing, allowing it to be ready for use immediately after installation, saving time and simplifying the installation process.

  • Protected Anchoring System

    The anchoring system is positioned away from the hot surface, keeping the metal anchor members at relatively low temperatures to prevent overheating and ensure stability.

Application of Ceramic Fiber Module

Optimal Insulation Solutions for High-Temperature Industrial Furnaces

All kinds of industrial furnace and heating device linings for metallurgy, machinery;
construction materials, petrochemicals, non-ferrous metal industries;
Low mass kiln cars;
Roller hearth furnace linings;
Gas Turbine exhaust ducts;
Duct linings;
Furnace hearths;
Boiler insulation; 
Furnace lining insulation for high-temperature applications.

Specifications & Sizes

CCEWOOL® RCF Module
Item 1100 1260S 1260HPS 1400 1430HZ
Operation Temp 950℃(1742℉) 1050℃(1922℉) 1100℃(2012℉) 1200℃(2192℉) 1350℃(2462℉)
Density 160-220 kg/m3
Linear Shrinkage EN1094-1 （%）
®950℃, 24hrs 1.5 - - - -
®1000℃,24hrs 2 1.5 1.5 - -
®1100℃,24hrs 3 2.5 2 1.5 -
®1200℃,24hrs - 3 3 2 1
®1300℃,24hrs - - - 3 2
 ®1400℃,24hrs - - - - 3
Tensile Strength （Mpa）
Density-64kg/m3 0.039 0.039 0.039 0.039 0.039
Density-96kg/m3 0.078 0.078 0.078 0.078 0.078
Density-128kg/m3 0.103 0.103 0.103 0.103 0.103
Density-160kg/m3 0.127 0.127 0.127 0.127 0.127
Thermal Conductivity  W/(m·k) 0.45 0.43 0.4 0.35 0.3
128kg/m3-1000℃
Chemical Composition（%）
Al2O3 ≥43 ≥44 ≥44 ≥52 ≥35
SiO2 ≥52 ≥52 ≥55 ≥47 ≥49
ZrO2 - - - - ≥15
Al2O3+SiO2+ZrO2 - - - - ≥99
Fe2O3 ≤1.0 ≤0.8 ≤0.2 ≤0.2 ≤0.2
Na2O+K2O ≤0.4 ≤0.3 ≤0.2 ≤0.2 ≤0.2
CaO+MgO ≤0.3 ≤0.1 ≤0.1 ≤0.1 ≤0.1
Specification （mm） L*W: 300*300 (12”*12”);450*300 (18”*12”);600*300 (24”*12”)
H: 100;150;200;250;300 (4”,6”,8”,10”,12”)
Package Carton Box or Pallet

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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    North American
    Warehouse Direct Sales

    Our warehouses located in Charlotte, USA, and Toronto, Canada, are well-equipped with ample stock, enabling us to offer efficient and convenient delivery options to our customers throughout North America

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