PCW Module HD 2912

Temperature Grade

1600℃ (2912℉)

Chemistry

Alumina, Silica

CCEWOOL® Polycrystalline Wool Fiber Module HD 2912 has high corrosion resistance, making it suitable for insulation in corrosive environments. It has a relatively high classification temperature.

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CCEWOOL® PCW Module HD 2912

CCEWOOL® Polycrystalline Wool Fiber Module HD 2912 is made of Polycrystalline Wool Fiber Blanket. This module is designed specifically to meet the insulation requirements of all fiber lining furnace between 1300 ℃ (2372 ℉) and 1500 ℃ (2732 ℉). CCEWOOL® Polycrystalline Wool Fiber Module HD 2912 is equipped with various anchoring systems and can be quickly, easily, and efficiently installed on most furnace linings. 

CCEWOOL® Polycrystalline Wool Fiber Module HD 2912 has the advantages of good corrosion resistance and long service life.

We can produce alumina fiber composite module made of CCEWOOL® Polycrystalline Wool Blanket and CCEWOOL® Ceramic Fiber Blanket 2600 which is more cost saving while meeting the working temperature.

Composite Module A: Module made of CCEWOOL® Polycrystalline Wool Blanket and CCEWOOL® Ceramic Fiber Blanket 2600 through cut, composite, and extrude according to a certain size. It is a high-temperature refractory lining product developed and manufactured specifically for 1200 to 1400 ℃ high temperature furnace.

Composite module B: All hot surfaces are CCEWOOL® Polycrystalline Wool Blanket, cold side CCEWOOL® Ceramic Fiber Blanket 2600.
This product greatly improves the utilization rate of Polycrystalline Wool Blanket, fully utilizing it on the firing side. This can increase the operating temperature of the module while not increase the usage of PCW blanket. The advantages of Polycrystalline Wool Blanket are fully utilized and the service life of module is extended. 
According to practical applications, the thickness of the hot surface Polycrystalline Wool Blanket layer can be adjusted to meet different furnace temperature requirements.

Composite Module C: The hot surface is red and is made of CCEWOOL® Polycrystalline Wool Blanket. It can fully utilize the high-temperature resistance performance of Polycystalline Wool Fiber, and improve the service temperature and lifespan of the module. The cold surface is white and is made of CCEWOOL® Ceramic Fiber Blanket 2600. It can be hardened at high temperatures, to ensure a sturdy structure. The thickness of the hot surface Polycrystalline Wool Blanket layer can be adjusted to meet different furnace temperature requirements.

Benefits

  • Fiber Module Designed for 1300°C to 1500°C High-Temperature Insulation

    Specifically designed for full-fiber linings, this module provides durable high-temperature protection between 1300°C (2372°F) and 1500°C (2732°F).

  • Outstanding Thermal Stability and Thermal Shock Resistance

    This product features excellent thermal stability and resistance to thermal shock, maintaining its integrity even in extreme high-temperature environments, ensuring safety and durability.

  • Low Thermal Conductivity and High Mechanical Strength

    With low thermal conductivity for superior insulation and high mechanical strength, the fiber module is easy to process and customize to meet diverse needs.

  • Composite Module Solutions

    We offer composite modules made from CCEWOOL® Polycrystalline Fiber Blanket and CCEWOOL® RCF Blanket 2600, meeting temperature requirements while helping customers save on costs.

Features of PCW Module HD 2912

  • Excellent Thermal Shock Resistance

    Withstands sudden temperature changes without cracking or losing functionality.

  • Excellent Chemical Stability

    Resists chemical reactions, ensuring reliable performance in harsh environments.

  • High-Temperature Stability

    Maintains structural integrity and performance even at extremely high temperatures.

  • Low Thermal Conductivity

    Minimizes heat transfer, providing effective insulation and improving energy efficiency.

  • Low Installation and Repair Costs

    Easy to install and maintain, reducing overall operational expenses.

Application of PCW Module HD 2912

Highly efficient energy-saving solutions

Stress relieving furnaces;
Annealing furnaces;
Carbottom heat treating furnaces;
Process heaters;
Reheat furnaces;
Furnace, kiln and boiler linings;
Incineration equipment and stack linings;
Soaking pit covers;
Ladle covers;
Ladle preheaters;
Forge furnaces.

Specifications & Sizes

CCEWOOL® PCW Module HD 2912

Classification Temperature (℃) 1600(2912℉)
Continuous Temperature Use Limit (℃) 1500(2732℉)
Chemical Composition(%)
Al2O3 71-73
Si02 27-29
Leachable Chlorides Trace
Color White
Density (kg/m3) 128/160/196
8,10,12lb/ft3
Permanent Linear Shrinkage (%) 1400℃x24h<1.0
Thermal Conductivity (W/m·K)
400℃ 0.09
600℃ 0.16
800℃ 0.22
1000℃ 0.28
1200℃ 0.36
1400℃ 0.45

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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